Testing & Inspection Infrastructure
From raw material to final dispatch, every product undergoes strict inspections so that components meet all the dimensional, mechanical, and metallurgical specifications. With the help of our state-of-the-art testing infrastructure, our expert team supervises each step, ensuring reliability, durability, and compliance.
Our advanced in-house facilities are equipped with:
- Sand Testing Equipment
- Raw Material Inspection Units
- Spectrometer for Chemical Analysis
- Load Testing Machines
- Comprehensive Quality Control Systems
Spectro: PMT based and CCD based
Latest compact photomultiplier is adopted (Φ13mm PMT）
Compared with traditional large diameter PMT, dark current is reduced to less than 50% (5nA : 10nA)
Performance & Features of PDA-5000
- Fully PMT base system
- Convenient operation desk
- Design of innovative sliding gate
- Durability and operability
- Optimum focal length (600 mm) to get high sensitivity & spectral resolution
- Excitation under perfect integration
- Firm and flexible sample clamp
- Newly designed digital excitation light source
- Super stable and reliable vacuum optical system
- High precision and stable photomultiplier
- Excellent extended function
- User-friendly software setup
Sand Testing lab
| SL No | Description | Model Code | SL No | Description | Model Code |
|---|---|---|---|---|---|
| 1 | Sieve Shaker | VGHII | 12 | Digital Mould Hardness Tester | VMHD |
| 2 | Compliance Sieve Set | Sieve Set | 13 | Core Gas Determination Dig | VCCD |
| 3 | Data Acquisition & Retrieval System | Ve-Vision | 14 | Sand Sampler | VJS |
| 4 | Auto Clay Washer | VCW-A | 15 | Tube Filler Accessory | VTF |
| 5 | Digital Moisture Tester | VMD | 16 | Shatter Index VSI | VSI |
| 6 | Methylene Blue Clay Tester | VMB | 17 | Weighing Balance 300gm 1mg | J11 |
| 7 | Universal Sand Strength Machine | VUD-1 | 18 | Sand Squeezer | VCCD |
| 8 | Mouldability Friability Tester | VMT | 19 | Sand Muller VLM5 | VLM5 |
| 9 | Wet Tensile Strength Tester | VWT | 20 | Grain Size Calculator | VAFS |
| 10 | Digital Permeability Meter | VPD | 21 | Mold Strength Tester | VMS |
| 11 | Core Hardness Tester | VCH | 22 | Shear Strength Attachment VHS | VHS |
| 23 | Rapid Dryer VRD | VRD |
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SG Iron Melting & Composition Control
Our advanced control systems lead to the precision and consistency of our SG Iron castings. The advanced Carbon Cup Technology vouches real-time monitoring and precise adjustment of chemical compositions, ensuring metallurgical excellence in every melt. This production setup is capable of:
- Analysing compositions with high Carbon Equivalent (CE) values, ensuring metallurgical stability.
- Setting target chemical levels for each job, and automatically alerting the operator when deviations occur.
- Storing data such as Job No., Heat No., Melt No., and Iron type for traceability and future analysis.
- Calculating Job-wise charge for efficient melt planning.
- Enabling input of raw materials like Steel, Pig Iron, and Returns to calculate the optimal charge mix.
- Displaying recommended alloy additions based on real-time results from Spectrometer and Carbon-Silicon Analyzer, ensuring precise chemistry every time.
Cast Iron Melting Control
Carbon Cup Technology
- Enables accurate and efficient material planning for each melt.
- Composition data for Steel, Pig Iron, and Returns can be fed into the system to calculate the optimal charge mix.
- Ensures traceability and records for every melt and job.
- After the cup is poured, suggested alloy additions are displayed for precise chemical balancing.
- Detects low melting point alloys like phosphide eutectic, helping predict and prevent shrinkage-related casting defects.
- Offers valuable indicators of hardness and tensile strength in unalloyed cast iron.
Spectro: PMT based and CCD based
Latest compact photomultiplier is adopted (Φ13mm PMT）
Compared with traditional large diameter PMT, dark current is reduced to less than 50% (5nA : 10nA)
Performance & Features of PDA-5000
- Fully PMT base system
- Convenient operation desk
- Design of innovative sliding gate
- Durability and operability
- Optimum focal length (600 mm) to get high sensitivity & spectral resolution
- Excitation under perfect integration
- Firm and flexible sample clamp
- Newly designed digital excitation light source
- Super stable and reliable vacuum optical system
- High precision and stable photomultiplier
- Excellent extended function
- User-friendly software setup
Sand Testing lab
We have a state of the art sand testing lab that ensures optimal mold quality by monitoring key parameters for consistent and accurate castings.
| SL No | Description | Model Code | SL No | Description | Model Code |
|---|---|---|---|---|---|
| 1 | Sieve Shaker | VGHII | 12 | Digital Mould Hardness Tester | VMHD |
| 2 | Compliance Sieve Set | Sieve Set | 13 | Core Gas Determination Dig | VCCD |
| 3 | Data Acquisition & Retrieval System | Ve-Vision | 14 | Sand Sampler | VJS |
| 4 | Auto Clay Washer | VCW-A | 15 | Tube Filler Accessory | VTF |
| 5 | Digital Moisture Tester | VMD | 16 | Shatter Index VSI | VSI |
| 6 | Methylene Blue Clay Tester | VMB | 17 | Weighing Balance 300gm 1mg | J11 |
| 7 | Universal Sand Strength Machine | VUD-1 | 18 | Sand Squeezer | VCCD |
| 8 | Mouldability Friability Tester | VMT | 19 | Sand Muller VLM5 | VLM5 |
| 9 | Wet Tensile Strength Tester | VWT | 20 | Grain Size Calculator | VAFS |
| 10 | Digital Permeability Meter | VPD | 21 | Mold Strength Tester | VMS |
| 11 | Core Hardness Tester | VCH | 22 | Shear Strength Attachment VHS | VHS |
| 23 | Rapid Dryer VRD | VRD |
SG Iron Melting & Composition Control
Our advanced control systems lead to the precision and consistency of our SG Iron castings. The advanced Carbon Cup Technology vouches real-time monitoring and precise adjustment of chemical compositions, ensuring metallurgical excellence in every melt. This production setup is capable of:
- Analysing compositions with high Carbon Equivalent (CE) values, ensuring metallurgical stability.
- Setting target chemical levels for each job, and automatically alerting the operator when deviations occur.
- Storing data such as Job No., Heat No., Melt No., and Iron type for traceability and future analysis.
- Calculating Job-wise charge for efficient melt planning.
- Enabling input of raw materials like Steel, Pig Iron, and Returns to calculate the optimal charge mix.
- Displaying recommended alloy additions based on real-time results from Spectrometer and Carbon-Silicon Analyzer, ensuring precise chemistry every time.
Cast Iron Melting Control
Carbon Cup Technology
- Enables accurate and efficient material planning for each melt.
- Composition data for Steel, Pig Iron, and Returns can be fed into the system to calculate the optimal charge mix.
- Ensures traceability and records for every melt and job.
- After the cup is poured, suggested alloy additions are displayed for precise chemical balancing.
- Detects low melting point alloys like phosphide eutectic, helping predict and prevent shrinkage-related casting defects.
- Offers valuable indicators of hardness and tensile strength in unalloyed cast iron.