Testing & Inspection Infrastructure
From raw material to final dispatch, every product undergoes strict inspections so that components meet all the dimensional, mechanical, and metallurgical specifications. With the help of our state-of-the-art testing infrastructure, our expert team supervises each step, ensuring reliability, durability, and compliance.
Our advanced in-house facilities are equipped with:
- Sand Testing Equipment
- Raw Material Inspection Units
- Spectrometer for Chemical Analysis
- Load Testing Machines
- Comprehensive Quality Control Systems
Spectro: PMT based and CCD based
Latest compact photomultiplier is adopted (Φ13mm PMT）
Compared with traditional large diameter PMT, dark current is reduced to less than 50% (5nA : 10nA)
Performance & Features of PDA-5000
- Fully PMT base system
- Convenient operation desk
- Design of innovative sliding gate
- Durability and operability
- Optimum focal length (600 mm) to get high sensitivity & spectral resolution
- Excitation under perfect integration
- Firm and flexible sample clamp
- Newly designed digital excitation light source
- Super stable and reliable vacuum optical system
- High precision and stable photomultiplier
- Excellent extended function
- User-friendly software setup
Sand Plant
| SL No | Description | Model Code | SL No | Description | Model Code |
|---|---|---|---|---|---|
| 1 | Sieve Shaker | VGHII | 12 | Digital Mould Hardness Tester | VMHD |
| 2 | Compliance Sieve Set | Sieve Set | 13 | Core Gas Determination Dig | VCCD |
| 3 | Data Acquisition & Retrieval System | Ve-Vision | 14 | Sand Sampler | VJS |
| 4 | Auto Clay Washer | VCW-A | 15 | Tube Filler Accessory | VTF |
| 5 | Digital Moisture Tester | VMD | 16 | Shatter Index VSI | VSI |
| 6 | Methylene Blue Clay Tester | VMB | 17 | Weighing Balance 300gm 1mg | J11 |
| 7 | Universal Sand Strength Machine | VUD-1 | 18 | Sand Squeezer | VCCD |
| 8 | Mouldability Friability Tester | VMT | 19 | Sand Muller VLM5 | VLM5 |
| 9 | Wet Tensile Strength Tester | VWT | 20 | Grain Size Calculator | VAFS |
| 10 | Digital Permeability Meter | VPD | 21 | Mold Strength Tester | VMS |
| 11 | Core Hardness Tester | VCH | 22 | Shear Strength Attachment VHS | VHS |
| 23 | Rapid Dryer VRD | VRD |
Micro Structure Analysis
Our advanced Micro Structure Testing system enables detailed metallographic analysis of SG Iron to ensure consistent material properties and casting performance. This production setup is capable of:
- Analysing compositions with high Carbon Equivalent (CE) values, ensuring metallurgical stability.
- Setting target chemical levels for each job, and automatically alerting the operator when deviations occur.
- Storing data such as Job No., Heat No., Melt No., and Iron type for traceability and future analysis.
- Calculating Job-wise charge for efficient melt planning.
- Enabling input of raw materials like Steel, Pig Iron, and Returns to calculate the optimal charge mix.
- Displaying recommended alloy additions based on real-time results from Spectrometer and Carbon-Silicon Analyzer, ensuring precise chemistry every time.
Chemical Testing by Wet Analysis Method
- Enables accurate and efficient material planning for each melt.
- Composition data for Steel, Pig Iron, and Returns can be fed into the system to calculate the optimal charge mix.
- Ensures traceability and records for every melt and job.
- After the cup is poured, suggested alloy additions are displayed for precise chemical balancing.
- Detects low melting point alloys like phosphide eutectic, helping predict and prevent shrinkage-related casting defects.
- Offers valuable indicators of hardness and tensile strength in unalloyed cast iron.
Spectro: PMT based and CCD based
Latest compact photomultiplier is adopted (Φ13mm PMT）
Compared with traditional large diameter PMT, dark current is reduced to less than 50% (5nA : 10nA)
Performance & Features of PDA-5000
- Fully PMT base system
- Convenient operation desk
- Design of innovative sliding gate
- Durability and operability
- Optimum focal length (600 mm) to get high sensitivity & spectral resolution
- Excitation under perfect integration
- Firm and flexible sample clamp
- Newly designed digital excitation light source
- Super stable and reliable vacuum optical system
- High precision and stable photomultiplier
- Excellent extended function
- User-friendly software setup
Sand Plant
Our state-of-the-art Sand Plant ensures consistent sand preparation and conditioning through precise process control, supporting uniform mould quality and reliable casting performance.
| SL No | Description | Model Code | SL No | Description | Model Code |
|---|---|---|---|---|---|
| 1 | Sieve Shaker | VGHII | 12 | Digital Mould Hardness Tester | VMHD |
| 2 | Compliance Sieve Set | Sieve Set | 13 | Core Gas Determination Dig | VCCD |
| 3 | Data Acquisition & Retrieval System | Ve-Vision | 14 | Sand Sampler | VJS |
| 4 | Auto Clay Washer | VCW-A | 15 | Tube Filler Accessory | VTF |
| 5 | Digital Moisture Tester | VMD | 16 | Shatter Index VSI | VSI |
| 6 | Methylene Blue Clay Tester | VMB | 17 | Weighing Balance 300gm 1mg | J11 |
| 7 | Universal Sand Strength Machine | VUD-1 | 18 | Sand Squeezer | VCCD |
| 8 | Mouldability Friability Tester | VMT | 19 | Sand Muller VLM5 | VLM5 |
| 9 | Wet Tensile Strength Tester | VWT | 20 | Grain Size Calculator | VAFS |
| 10 | Digital Permeability Meter | VPD | 21 | Mold Strength Tester | VMS |
| 11 | Core Hardness Tester | VCH | 22 | Shear Strength Attachment VHS | VHS |
| 23 | Rapid Dryer VRD | VRD |
Micro Structure Analysis
Our advanced Micro Structure Testing system enables detailed metallographic analysis of SG Iron to ensure consistent material properties and casting performance. This production setup is capable of:
- Analysing compositions with high Carbon Equivalent (CE) values, ensuring metallurgical stability.
- Setting target chemical levels for each job, and automatically alerting the operator when deviations occur.
- Storing data such as Job No., Heat No., Melt No., and Iron type for traceability and future analysis.
- Calculating Job-wise charge for efficient melt planning.
- Enabling input of raw materials like Steel, Pig Iron, and Returns to calculate the optimal charge mix.
- Displaying recommended alloy additions based on real-time results from Spectrometer and Carbon-Silicon Analyzer, ensuring precise chemistry every time.
Chemical Testing by Wet Analysis Method
Our Wet Chemical Analysis facility enables precise determination of chemical composition to ensure material quality and compliance with specified requirements.
- Enables accurate and efficient material planning for each melt.
- Composition data for Steel, Pig Iron, and Returns can be fed into the system to calculate the optimal charge mix.
- Ensures traceability and records for every melt and job.
- After the cup is poured, suggested alloy additions are displayed for precise chemical balancing.
- Detects low melting point alloys like phosphide eutectic, helping predict and prevent shrinkage-related casting defects.
- Offers valuable indicators of hardness and tensile strength in unalloyed cast iron.