Manufacturing Infrastructure
Our cutting-edge manufacturing setup ensures that every product meets the international standards for durable and reliable performance. We take immense pride in offering cast iron and ductile iron components through our streamlined and controlled processes that meet the highest quality benchmarks and serve the needs of customers across the globe.
Melting Furnaces
- Make: Oritech
- Switching: LGBT
- Type: Bi-Track Furnace (1.5, 2)
- Number of Furnaces: 4
- Power: 1500Kw / 500 Hz
- Melting Capacity: 6000 Kg/Hour
- Melting Temperature: 1450°C / 1520°C
- Control: DSP Based Fully Digitized Control
- Average Melting Time: 40–45 Minutes
Magnesium wire treatment
- Zero heat failure
- Thermal camera for auto-pour
- Automatic plc based SG iron treatment
Material Grades :
Ductile Iron
- GGG40 (SG 400/12)
- GGG50 (SG 500/7)
- GGG60 (SG 600/3)
- GGG70 (SG 700/2)
Cast Iron
- GG15/20/25/30/35
Sand Preparation
2 WESMAN sand plant SIMPSON high speed mullers
- Make: WESMAN SAND PLANT
- Interface: Hartley On-line Control and Automation System
- Sand Cooler: SIMPSON Multi-Cooler
- Speed Muller: SIMPSON High-speed, high-intensity, muller-type mixer for batch operation
- Capacity: 96 MT/HR sand plant capacity
Moulding Facilities
DISA FLEX 90 High Pressure Moulding Line
- Mould Speed: 75 Moulds/hour
- Make: DISA FLEX 90
- Parting: Horizontal Line
- Box Size: 1000 x 1000 x 250 / 250
- Casting Weight: 20 kg to 150 kg
- Type: Fully Automatic High Pressure Moulding Line
SM–60V-S-B
- Cake Size: 620 x 500 x 330 mm
- Mould Speed: 340 Moulds/hour
- No Flask.
- No Punch Out.
- No Return Flask To Moulding Machine.
- No Flask Separation.
- No Turnover Device.
- No Sprue Cutting.
- High Productivity.
- Automatic Core Setting.
- Quick Pattern Change.
Auto-pour Facility
Auto-pour systems accurately control the rate and volume of metal poured, resulting in precise castings. It reduces the need for manual handling of molten metal, enhancing safety. Auto-pour systems optimise the use of molten metal, minimise waste, and reduce energy consumption.
KÜNKEL WAGNER-DISA FLEX 90
- Flask size: 600 × 480 mm
- Output: 90–120 moulds/hour
- Mould Thickness:120–300 mm
- Compaction:Multi-piston high-pressure squeeze
- Moulding Type:Vertical flaskless system
- Sand Filling:Automatic controlled sand feed
- Control:PLC-based automated control system
- Tolerance:High dimensional accuracy & repeatability
Fomet KOYO vertical line
- Flask size: 600×700 mm
- Output: 120 molds/hour
Core Shop Facilities
Cold Box Core Shooter
- Supplier: COMPAX
- Quantity: 01
- Capacity: 120 kgs
- Parting Type: Horizontal Parting
- Operation: PLC Operated
Cold Box Core Shooter
- Supplier: G.S Machineries
- Quantity: 02
- Capacity: 15 kgs
- Parting Type: Universal Parting
- Operation: PLC Operated
Cold Box Core Shooter
- Quantity: 02
- Capacity: 40 kgs each
- Parting Line: Universal Parting
Core Drying Oven
- Supplier:Mass Engineers
- Capacity: 4 MT/Hour
- Type:Electric
- Conveyor Type: SLAT Type
- Conveyor Length:19950mm
- Maximum Temperature:300°C
- Zone:4
- Operation:PLC Operated
Melting Furnaces
- Make: Oritech
- Switching: LGBT
- Type: Bi-Track Furnace (1.5, 2)
- Number of Furnaces: 4
- Power: 1500Kw / 500 Hz
- Melting Capacity: 6000 Kg/Hour
- Melting Temperature: 1450°C / 1520°C
- Control: DSP Based Fully Digitized Control
- Average Melting Time: 40–45 Minutes
Magnesium wire treatment
- Zero heat failure
- Thermal camera for auto-pour
- Automatic plc based SG iron treatment
Material Grades :
Ductile Iron
- GGG40 (SG 400/12)
- GGG50 (SG 500/7)
- GGG60 (SG 600/3)
- GGG70 (SG 700/2)
Cast Iron
- GG15/20/25/30/35
Sand Preparation
2 WESMAN sand plant SIMPSON high speed mullers
- Make: WESMAN SAND PLANT
- Interface: Hartley On-line Control and Automation System
- Sand Cooler: SIMPSON Multi-Cooler
- Speed Muller: SIMPSON High-speed, high-intensity, muller-type mixer for batch operation
- Capacity: 96 MT/HR sand plant capacity
Moulding Facilities
DISA FLEX 90 High Pressure Moulding Line
- Mould Speed: 75 Moulds/hour
- Make: DISA FLEX 90
- Parting: Horizontal Line
- Box Size: 1000 x 1000 x 250 / 250
- Casting Weight: 20 kg to 150 kg
- Type: Fully Automatic High Pressure Moulding Line
SM–60V-S-B
- Cake Size: 620 x 500 x 330 mm
- Mould Speed: 340 Moulds/hour
- No Flask.
- No Punch Out.
- No Return Flask To Moulding Machine.
- No Flask Separation.
- No Turnover Device.
- No Sprue Cutting.
- High Productivity.
- Automatic Core Setting.
- Quick Pattern Change.
Auto-pour Facility
Auto-pour systems accurately control the rate and volume of metal poured, resulting in precise castings. It reduces the need for manual handling of molten metal, enhancing safety. Auto-pour systems optimise the use of molten metal, minimise waste, and reduce energy consumption.
KÜNKEL WAGNER-DISA FLEX 90
- Flask size: 600 × 480 mm
- Output: 90–120 moulds/hour
- Mould Thickness:120–300 mm
- Compaction:Multi-piston high-pressure squeeze
- Moulding Type:Vertical flaskless system
- Sand Filling:Automatic controlled sand feed
- Control:PLC-based automated control system
- Tolerance:High dimensional accuracy & repeatability
Fomet KOYO vertical line
- Flask size: 600×700 mm
- Output: 120 molds/hour
Core Shop Facilities
Cold Box Core Shooter
- Supplier: COMPAX
- Quantity: 01
- Capacity: 120 kgs
- Parting Type: Horizontal Parting
- Operation: PLC Operated
Cold Box Core Shooter
- Supplier: G.S Machineries
- Quantity: 02
- Capacity: 15 kgs
- Parting Type: Universal Parting
- Operation: PLC Operated
Cold Box Core Shooter
- Quantity: 02
- Capacity: 40 kgs each
- Parting Line: Universal Parting
Core Drying Oven
- Supplier:Mass Engineers
- Capacity: 4 MT/Hour
- Type:Electric
- Conveyor Type: SLAT Type
- Conveyor Length:19950mm
- Maximum Temperature:300°C
- Zone:4
- Operation:PLC Operated
Machining Facilities
VMC Machines
Perform versatile vertical milling, drilling and complex component machining with high precision
HMC Machines
High-speed horizontal milling for large, heavy, and complex parts with automation support.
VTL Machines
Turn large cylindrical components efficiently, ensuring precise diameters and surface finishes.
Dynamic Balancing Facility by Alpha Tech Dynamics
Balances rotating components to reduce vibration and improve machine performance.
CMM & 3D Scanning Facility ZEISS
Measures complex geometries and ensures dimensional accuracy through 3D inspection.
Tool Breakage Sensors
Detect tool failure instantly to prevent damage and maintain production quality.
Modern Machining Facility for Brake Drums
OP-10
For ensuring proper initial setup, clamping, and reference creation for all subsequent operations.
Pitch Circle Diameter (PCD)
For accurate hole positioning, proper fitment and alignment of mating components.
Modern Machining Facility for Hubs
OP-10
Outside clamping for flange resting and face machining using UBL chucks, providing excellent runout control and surface finish.
OP-20
For enhanced gripping strength and stability during critical machining operations.
OP-30
For ensuring precise positioning for accurate drilling operations, maintaining consistency in bolt pattern and hole alignment.