Design & Development
Our experienced in-house design team supports the entire process of design, validation, and development of the casting components. Our integrated approach covers from initial design to the development of the final products. By streamlining every stage of the production process and advanced design software, we minimise delays and deliver cost-effective yet high performance casting components with exceptional quality control.
Our Core Capabilities are:
- Product Design & Engineering
- Casting Simulation
- Tool Development
- Advanced Quality Inspection
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AutoCAD 2024
For 2D and 3D drafting, detailing, and conceptual layouts
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SolidWorks 2024
For advanced 3D modeling, design validation, and product simulation
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Creo Parametric 9.0
For parametric modeling, complex surfacing, and high-end engineering analysis for critical components.
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Siemens NX 12
An integrated solution offering CAD, CAM, and CAE tools for complex product development and manufacturing simulation.
Simulation Software
To ensure casting integrity and minimise defects before production, we leverage advanced simulation technologies for virtual validation and process optimisation. These help us find out flaws and solve potential issues regarding flow, solidification, shrinkage and thermal behavior.
In-House Simulation Software
NOVAFLOW & SOLID
For visualising mould filling, predict shrinkage, and optimize gating and riser systems.
Outsourced Simulation Software
MAGMASOFT®
For evaluating thermal balance, microstructure prediction, stress analysis, and overall casting performance with high precision.
Tool Making
Precision tooling forms the foundation of high-quality cast components. Our tool room is equipped with advanced CNC machining systems that allow us to design and manufacture complex parts with tight tolerances and consistent accuracy.
- Advanced machining setup for dies, moulds, jigs, fixtures, and tooling
- 2 BFW VMC machines for tool and die manufacturing
- CNC machining to produce complex and high-accuracy components
3D Scanning & Quality Inspection
Quality assurance begins with precise measurements. Our in-house 3D scanning and inspection facility ensures every component meets exact specifications and dimensional tolerances.
- ZEISS 3D Scanner for detailed surface geometry and micro-level accuracy
- GOM Inspect software for advanced 3D measurement, inspection, and analysis
Pattern Manufacturing
We follow a structured and efficient approach for pattern manufacturing ensuring quality, accuracy, and cost-effectiveness.
In-House Pattern Manufacturing
- Hubs
- Brake Drums
- Torque Plates
- Brackets
Outsourced Pattern Manufacturing
- Differential Carrier Housings
- Flywheels
- Other intricate casting geometries